Also in the scope of the project is creating ui tools that will bind to the dynamic objects and make it easy to keep model and presentation logic separate. The model contains 5 flexible risers, which pass over a tethered midwater arch in a lazys configuration, and is. This example models a typical jtube pullin operation. General design rules for riser necks used in iron castings. Volume of castingriser module m surface area of casting riser solidification time t k m2, k mold constant surface area includes all surfaces of any shape which transfers heat during solidification of note. Jtube pullin of rigid risers this work covers an advanced finite element analysis fea approach of investigating riser pullin through an existing jtube up to an offshore platform. For the past twenty years, most risers have been made of aluminum alloys. Stress analysis including fatigue analysis, jtube pullin analysis for pipelines, umbilicals and cables fibre optic and electrical power experience of conducting flexible riser dynamic analysis with typical software such as orcaflex, flexcom 3d, etc. Each tube is quality tested through a stringent qc process.
Method caines method modulus method novel research method shrinkage volume consideration. In the current research, the composite and metalcomposite pipes 1 gfrp only 2 algfrp and 3 pe. Added more pictures of slay and j lay operation and equipment. Sea operator to inspect four jtube risers located within a platform leg.
Generally, a finite element program is used to determine bending maximum angle at these joints. The challenge of scr design mainly reflects three aspects. Ancillary equipment ancillary equipment including, but not limited to, pullin head, itubejtube seal, bend stiffener, bend stiffener connector, bend restrictor, bend limiter, bellmouth, buoyancy module, ballast. The capabilities include the analysis during process like j tube pull in. The piping software also features bom bill of material with automatic scheduling. Lightweight design optimization of a bow riser in olympic. A good riser is typically lightweight but has a high degree of stiffness 4. Compared with other experience formulas and graphic programs, the geodesigners approach is more flexible, accurate and easy to use, since all experience formulas were very difficult. Jtube to seabed determine pullin and installation loads for cables and umbilicals avoid interference with subsea infrastructure design mechanical design and analysis electromagnetic and thermal analysis expert analysts work closely with our experienced subsea cable, umbilical and termination designers, together with our established. Staircase designer stair design tool lj smith stair. Zentechs onboard software can be used on a wide variety of vessels used in the offshore oil and gas industry. The height of riser was assumed to be 70 mm and the height of riser neck was assumed to be 10 mm. Marine cable installation l3 maripro has supplied a broad range of marine cable services for design engineering, route engineering, shore landings, platform riser systems, installation, inspection and repair to the offshore oil and gas, utilities, renewable energy and telecommunication industries for over 50 years.
J tube pigs and pull through pigs for offshore risers pigtek. It includes paying a line a riser out from a vessel over a chute whilst simultaneously pulling in the other end up a jtube. Riser is a dynamic object framework that aims to make business logic easy to code and maintain. This extended service life translates to longer intervals between cleaning and less production downtime. Leading industry software, in combination with our. Design of cathodic protection systems for deep water. Whether the platform requires a new platform riser, a caisson, jtube or service riser, aquaterra energys team can deliver solutions professionally, drawing on our wide experience of. After performing these calculations, you should add the risers to the model and perform a verification simulation to determine whether any adjustments in design may be necessary. It is written on the basis of related codes and rules in riser design. The od of the tube and the bend radius need to be large enough to allow the pull head to be pulled all the way through the tube.
J tube pull tension monitoring system jttms dynamic. Design of gating, feeding system and simulation was performed in autocast x1 software, which is shown as a diagrammatic representation. This process ensures every tube is leak free as it leaves the factory. Our piping software addon includes a comprehensive range of pipe, pipe fittings, flanges and valves. A design basis for the jtube method of riser installation.
During j tube pigging, and whilst pulling a pig through a pipeline section, it is often beneficial to gauge the internal diameter. This facilitates the analysis of jtubes using standard beam theory or, for complex shapes, a simple computer model. The risers in the top mold the cope serve as reservoirs to feed molten metal into the casting during solidification and to control and trap solidification shrinkage voids. Pdf optimal riser design in sand casting process with.
Way more information than you ever wanted on how to fell a tree. Riser design size and specifications, outside and inside diameters, result from the project scope, water. The maximum load hoop stress determined usually governs the wall thickness of the riser pipe. The riser design wizard allows you to analyze a casting model without risers or feeders, and determine the number, placement and size of risers or feeders that should be attached to the casting. Bendtech pro was introduced with our assembly interface which has taken the market by storm. First, wear plate part was made in proe modeling software and then it was imported into autocast x1 casting simulation software for designing of gating and feeding system. Proper design location, number, and size of the risers is critical.
Highlighting our exciting residential projects throughout the dallas area and the texas hillcountry. Design optimization of gating and feeding system through. Following formulae were used for finding the dimensions of casting. In spite of the all the advantages mentioned before, the method requires design analysis in term of required pulling force, riser integrity and jtube integrity. A riser is a vertically oriented piping used to deliver fluid, gas or other relevant packages upward. Bend restrictors are manufactured in a split design enabling easy on deck installation and assembly on to cables and umbilicals from lay vessels or barges. The dlm jtube pull tension monitoring system is a unique set of load monitoring equipment designed specifically for use in offshore cable installations on wind farm platforms the system monitors the load using a tensile load link or load pin mounted onin a sheave block connected to the pullin winch cable. This video illustrates a multiline flexible riser system modelled using flexcom. Mechanics of deepwater steel catenary riser is a crossdisciplinary subjec t that involves soil mechanics, fluid mechanics, wa ve mechanics and vibration mech anics. Solution the jtubes ranged in size from 10 to 14, and ran vertically within a concrete platform leg with a series of shallow. If the riser is located on the casting then it is known as a top riser, but if it is located next to the casting it is known as a side riser. Practical aspects with regard to jtube connections are discussed, a design.
Abstract casting design which includes the gating and riser system design has a direct influence on the quality of cast components. Top risers are advantageous because they take up less space in the flask than a side riser, plus they have a shorter feeding. The current trend in riser design has been to reduce weight. Design, manufacturing and testing of filament wound. Optimal riser design in sand casting process using genetic algorithm manikanda prasath k. The major challenge for producing and manufacturing risers for oil and gas production is to make them light weight so as to reduce the operational cost and improve the overall system requirements to make them an attractive option for marine and offshore industries. The ratio of feed tube to heat riser should be about 1. Today, risers are made with lightweight designs such as those shown. The design should provide a minimum volume of gating and riser system but warranting the quality of the casting. The first risers were massive designs and therefore very heavy. Third party inspection marine survey project management yacht interiors marine softwares technical documentation octg inspection mechanical. The j tube is curved at the bottom so that it follows the curve of the umbilical as it leaves the platform. Added more pictures of slay and jlay operation and equipment. The radius of the j is a function of whether the risers to be pulled up the j tube are flexible or more normally rigid pipe on the platform im on.
The numerical model includes a rigid riser, jtube with fixed supports, seabed, pullin wire and vessel backtension. The method implies pulling the pipeline through jshaped tubes jtube. The aim of the inspection was to evaluate the condition of the jtubes, in order to facilitate an extended platform life strategy. Smith is the leading provider in stair systems, and have a stair design tool that allows you to build a custom stair case to your specifications. The design of j tubes with one or more bends under functional loads is dictated by a single force t l, the cable tension at the bottom of the j tube. Using the knowledge of the geometrical arrangement of the contact points between the riser and j tube, the pullin loads and riser strains can be estimated using simple mechanics. This chapter addresses the engineering analysis and design of conventional steel risers and riser clamps. Taking inspiration from all across the globe, we can help you transform any space at an affordable price and with ease. Davis, a design basis for the j tube method of riser installation, journal of energy resources techonology, asme, sept 1983. Our design team work tirelessly to bring you nothing less than the best. Preliminary riser results from the turret location selection study indicated that for riser strength requirements, the intact offset needed to be less than 10% of water depth and the damaged offset less than 14%. Preliminary design optimisation also included where removal of 16% of material to promote lighter bow riser. The design of jtubes with one or more bends under functional loads is dictated by a single force t l, the cable tension at the bottom of the jtube.
The j tube itself is a curved conductor which is rigidly attached to the platform during construction, and through which a flexible riser may be installed at a later stage. Christy refractories stalk tubes riser tubes are one of our premium offerings. Also used on fixed structures, pull tube risers are pipelines or flowlines that are. Use of the analysis is demonstrated by means of an example of its application to a typical j tube design. This facilitates the analysis of j tubes using standard beam theory or, for complex shapes, a simple computer model. We spent countless hours observing and asking questions to our customers on how they would like to see pro work. J tube pigs and pull through pigs for offshore pipeline riser gauging.
Optimal riser design in sand casting process with evolutionary topology optimization article pdf available in structural and multidisciplinary optimization 382. Casting simulation does not provide the initial riser design for a casting. Optimal riser design in sand casting process using genetic. A bend restrictor is fully modular in design and can be incorporated seamlessly into bmps other subsea protection products such as proshell ducting and bend stiffeners. This video illustrates a jtube pullin analysis performed using flexcom. Twelve oil risers varying from 300700 mm, three water injection risers 400500 mm and 2 x 250 mm od jtubes. Guidance notes for appraisal of flexible pipe systems. Whats the best sources and for designing offshore structures. The jtube itself is a curved conductor which is rigidly attached to the platform during construction, and through which a flexible riser may be installed at a later stage. This chapter provides guideline for preinstalled and postinstalled conventional steel risers, but does not address jtube or flexible pipe risers. The test program did not pretend to develop general design guidelines, but.
Twelve oil risers varying from 300700 mm, three water injection risers 400500 mm and 2 x 250 mm od j tubes. Sliding pipeinpipe contact has been added and internal fluid and slug flow modelling is enhanced. The wall thickness should be such that the pipe can resist wavecurrent loads and any loads applied by the. It demonstrates line feeding, the line contact model and introduces some tips for controlling the line position in the static solution. Pipeline gauging can be achieved by fitting a j tube cleaning pig with aluminium gauging plates, which will deform if they come into contact. Ideal for ultradeepwater environments, this riser design incorporates a steel. Zentechs engineering solutions is comprised of innovative engineering services and tools that range from detailed engineering services to load and stability software for jackup rigs, semisubmersibles, and more. Added welding symbols and fundamentals on welding inspections. This work includes evaluation of important design criteria such as maximum pullin force, plastic strain and stresses along the riser, analytical.
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